I have been out for a week...festival time so ..and came back yesterday night...i gave a try to what Rohit said...and asked one of my colleague to compare the same result with a software called logo press(add in to check flatten form and other things too) i will come up with few other comparison and let you know how much error it causes with other components...as flatten quilt doesn;t take into account this y-k factor and also thinning or stretching.i ll also look into other solution u gave too!!its morning and going to office
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